ACCURL 15Kw Fiber Laser Cutting Machine SmartLINE 3015 Raycus

THE LASER | 2D CUTTING

NEXT LEVEL LASER CUTTING MACHINE:

Comparison of Key Features:

Max. laser power: 15[kW]

Max. acceleration: 2.0 [G]

Positioning speed: 120/150 [m/mm]

Pallet changing time: 15 [s]

Repeatability: 0,03[m/m]

 

The components guarantee precision cutting:

Thanks to having the highest quality components such as: Raycus laser fiber source, Precitec cutting head or mode rn body, ACCURL laser cutters can operate continuously 7 days a week, 365 days a year. The top performance of the machine and the low operating costs make the SmartLINE series the most frequently used system for demanding mass production.

Today’s volatile market demands that companies be competitive,accurate and reactive. ACCURL products continue to evolve,bringing efficiency to a whole new level.

 

	PRODUCT DESCRIPTION	QTY	UNIT PRICE	AMOUNT
	ACCURL SmartLINE 3015 Raycus 15KW Fiber laser cutting machine Laser Cutting head: Precitec series Auto-Focusing Head CNC system:Bochu Hypcut 8000 TwinCAT CNC Laser Power Source: Raycu RFL-15000W Servo motor: YASKAWA Precision reducer: Japan Shimpo Gear rack: China,Taiwan YYC Linear Guide: Germany Rexroth/INA Proportional valve: Japan SMC Electronic pieces: France Schneider Voltage stabilizer & Isolation transformer 3000*1500mm exchange pallet: forward and backward exchange	1	US$188,800	US$188,800

 

GENERAL ELECTRICAL DATA.

The tailor-made solution for an investment of a known value at a known cost, that pays itself back in a known time.

Input voltage	3 x 400 V + PE (+/-10%)
Frequency	50 Hz (+/-1%)
Nominal power 3Kw	30 kW
Nominal power 4Kw	35 kW
Nominal power 5Kw	40 kW
Nominal power 6Kw	44 kW
Nominal power 10Kw	50 kW
Nominal power 12Kw	55 kW
Ground resistance	≤ 4 Ohms
Line protection switch with mA regulation and time	Magnetothermic with adjustable differential
Internet / Ethernet connection	RJ45
The installation of the electrical supply of the machine must be carried out by an authorized installer complying with the national, regional or lo- cal regulations in force. The operating voltage and the maximum admissible current must comply with the requirements of the specific machine model (technical data section) and the electrical circuit that supplies must be unique, provided with magnetothermal protection and industrial differential (adjustable in sensitivity and time of operation) 300mA and 0.5s), the cable section in this circuit being suitable to withstand the maximum admissible current according to the low voltage electrotechnical regulation. Voltage oscillations greater than +/- 10% with respect to the rated voltage, can cause damage to the machine and, therefore, void the warranty established for it.

 

MACHINE SYSTEM：

Minimum inlet pressure	6 bar
Connections dimensions	½ inch
Consumption	80 l/min
Minimum inlet air quality to the machine	ISO 8573-1
Air class	Class 3.4.3
Maximum particle diameter	15 µm
Maximum oil content	1 mg/m3
Dew point	5° C
Maximum compressed air inlet to maintenance unit	40° C

 

TECHNOLOGIES FOR LASER MACHINES:

BEST QUALITY, High accuracy and productivity without compromises on the whole thickness range thanks to the Best inte gration of all machine components.

No.	Model		SmartLINE-3015/ 15KW
1	CNC Control Unit		HYPCUT 8000 Control
2	Processing surface		3050mmx 1550mm
3	Rapid Traverse (X and Y axis)		120m/min
4	Acceleration	X-Axis	1.5G (120m/s2)
		Y-Axis	1.5G (120m/s2)
		Z-Axis	1.2G (105m/s2)
5	Positioning Accuracy		± 0.02 mm
6	Repeatability (X and Y axis)		± 0.015 mm
7	Shuttle Table Change Time		Double pallet system. Exchange time 12 sec with max sheet weight
8	Assist Gas	Mild Steel	Oxygen 7.25 – 87 PSI (0.5-6 Bar)
		Stainless Steel	Nitrogen 7.25 – 362 PSI (0.5-25 Bar)
		Aluminum	Dry Air or Nitrogen 7.25 – 362 PSI (0.5-25 Bar)
9	Transfer table		Motorized – Automatic Exchange
NO.	Configuration
1	High Performance CNC System		HYPCUT 8000 Control
2	CAD/CAM Software		CAD/CAM software CypNest Expert Cut
3	Laser Gnerator		Raycus Laser Multiple Modules 15Kw RFL-15000W
4	Laser Cutting Head		Cutting head Precitech
5	Servo Motor/Drive		China Inovance
6	Motoreducer		Japan Shimpo/3 Arc-min
7	X ,Y-axis Rack		YYC (Taiwan,CN) Level 6 precision
8	Liner Guide		Germany REXROTH
9	Chiller		TONG FEI/HANLI from China
10	Hgh-pressure Valve for N2 & O2		Germany BURKERT & Japan SMC
11	Proportional valve		Japan SMC

 

WHY ACCURL LASER MACHINE?

ACCURL® Based on machinery design technology optimized through strict structural analysis, ACCURL has been manufacturing ultralight and high-precision industrial high energy laser cutting machines.In addition, we provide total solution for sheet metal working that customers want such as bending, welding, deburring, and loading automation.

Experience

• 33 years of experience and more than 12,000 installed machines.
• An expert R&D team committed to research the most competitive technology for our customers.

More Varied Solutions for Cutting:

• Sustainability and social responsibility are characteristics of modern companies and add to competitiveness.
• Comprehensive range of basic tools in stock and modified solutions according to customer needs.

ACCURL High Quality Equipment:

• The critical parts of the Accurl laser machine are manufactured in Germany.
• We rely on our quality and therefore give our laser cutting machine a 3-year warranty.
• The IPG Fiber resonator. Power from 1Kw To 30kW.

After-Sales Service:

• Original ACCURL spare parts to guarantee full performance and prolonged durability.
• Wide range of consultation services on machine operation,programming and maintenance.

 

FULLY IN 3D,CUT & BEND THE SHEET METAL*:

Everything with one click in 3 steps. 100% automated:

Optional item FABLE is an acronym of Fully Automated Cut & Bend BundLE and the operator has to set only the initial parameters: FABLE software and algorithms will handle the entire process in a fully automated way, including unfolding.

FABLE IN ACTION:

1, 2 e 3. UNFOLDED, CUT AND BEND*:

ACCURL. CLAIM FOR 3D UNFOLDING(OPTIONAL*):

• Consisting of a suite of outstanding applications,ACCURL.CLAIM allows you to fully control alle the phases of the creative process, converting ideas into technical drawings ready to be sent to the

sheet metal working software.

ACCURL. iCut NESTING FOR CUTTING:

• Powerful and reliable, create or import geometric details in a moment from any other design platform,

automatically optimizing their profiles & optimally preparing them for subsequent processing.

ACCURL. iBend OFFLINE FOR BENDING:

• Powerful and reliable, create or import geometric details in a moment from any other design platform, automatically optimizing their profiles and optimally preparing them for subsequent processing.

ACCURL. JopTRACK FOR SHOP MANAGEMENT (OPTIONAL*):

For every 4 main phases of metal sheet cutting (quotation and order confirmation, order elaboration and warehouse checking for production) the JobTRACK system by ACCURL offers the more suitable software able to support at best the workforce in the relevant decisions and schedules.

1. From offer request to the order confirmation. Rapid and efficient.
2. The Production Manager open the internal order issued by sales dept. and he creates a list of works to elaborate in the production department.
3. Order Working for the machine is ready. The operator checks nesting and starts the machine.
4. Warehouse Check for the production from the Production Manager to the warehouse’s workers. It’s sent the request to prepare the necessary materials for the production with real-time updates of stocks.

Job tracking add-on is a database system for management purposes.

• Record and monitor the production\manufacturing process\flow

 

ALUMINIUM GANTRY STRUCTURE:

ACCURL® high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould.this allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia.

ADVANCED:

• ACCURL®s high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould.
• This allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia. This creates less wear and tear on the

 

HIGHEST QUALITY LINEAR SYSTEMS:

The beam is mounted on a pair of precision REXROTH linear guide rails & with advanced German ALPHA engineering and precision manufacturing have created the highest quality linear systems available today.

ADVANCED:

• HIWIN/REXROTH linear guide rails (Optional) •Best racks and pinions from YYC/APEX
• High acceleration results (100 m/s2 )

 

RACK AND PINION MOTION SYSTEM

ACCURL® Laser uses the best racks and pinions from ALPHA. High precision two-way, hardened helical racks with low running clearance make it possible to achieve very high acceleration and speeds synchronized 120 m/min.

ADVANCED::

• SHIMPO gear rack and pinion system(Japan)
• Low backlash planetary gear head
• Helical rack & pinion for smooth and silent motion
• Maximum compact precision (accuracy ± 0,05mm)

 

LASER CUTTING FSCUT 8000 SYSTEM*:

FSCUT8000 is EtherCAT bus system designed for ultra high power fiber laser above 8KW, featured by out of box service, easy to install and adjust, full solution functions. It supports customization, automation and informatization solutions, is the leading edge EtherCAT   laser cutting control system on the market.

THE LASER EXPERIENCE MAKE THE DIFFERENCE:

The machine automation by Hypcut encompasses:drive technology,control systems,HMI, machine vision as well as seamless integration in TwinCAT

Analytics based digital solutions for Industry 4.0.

 

HYPCUT 8000 EtherCAT CNC SYSTEM FEATURES:

• High-speed EtherCAT communication
• Highly dynamic servo drive technology
• Integrated retention brake control.
• Automatic adaptation of parameters.
• Technology table for all relevant cutting parameters:
• Speed: Maximum acceleration 5G, maximum single spindle speed 300m/min.
• Accuracy: Theoretical path accuracy ±0.005mm, positioning accuracy 0.01mm.
• Provide access with laser cloud & MES to collect machine status data & inform maintenance to prolong machine usage.

 

CONTROL PERFORMANCE:

HypCut CNC controllers are used in laser cutting machine.and the TwinCAT NC I/CNC automation software is ideally suited for application-specific functions, including adaptive jet control, reverse travel or path resetting.

ADVANCED:

• User friendly and touch optimized.
• Easy and efficient operation.
• Fly-cut option for significantly shorter cutting times.
• Nesting CAD/CAM software on board.
• Intuitive, step-by-step assistance for machine operators.
• Quick height adjustment for a very high and constant cutting quality.
• Integrated monitoring of peripheral units like laser sources and sensors.
• Support direct production of DXF & G code;support fast process of LXDS & NRP file generated by CypNest.

 

CYPNEST SHEET NESTING SOFTWARE

The CypNest is a nesting software designed for CypCut/HypCut sheet laser cutting system. It integrates advanced functions of drawing modification, quick nesting, toolpath generation, analysis report and more to meet your production needs.

A WINNING FORMULA:

+ Automation + Integration + Effi ciency + Productivity

– Learning times and programming = CypNest.CUT

The best of the technological research of CypNest in a powerful and intelligent application, which reduces the processing time.

In CypNest.CUT, the software engineers and analysts have concentrated the best of Libellula technological know-how in theme of sheet cutting:

ADVANCED:

• Fast and intuitive learning
• Full automation available in every step of the programming process
• Ability to manage all the cutting machines with the same system
• Optimization of cutting path and management for specific cutting technologies
• Management of FMS lines and / or of the manual operations:
• Optimization of nesting with the [ISA] system and less scrap
• Optimized generation of nesting on uneven scraps

MAXIMUM PRODUCTIVITY WITH MINIMUM SCRAP

Drawing Modification and Import

Intelligent parts recognition, drawing error identification and optimization. Support file formats of DWG and DXF. Support batch create and import parts via Excel table.

 

Nesting Strategy

Powerful algorithm engine of high efficiency and production rate; no limit of sheet and parts quantity in nesting;

support manual and automatic nesting; support free form sheet nesting.

CypNest.CUT IS

AVAILABLE FOR:

Management of FMS lines and / or of the manual operations

• Reduction of the cutting number of different nesting
• Automatic Skeleton cutting
• Systems management of loading / unloading and sorting systems

 

HIGH PERFORMANCE CW FIBER LASER:

HP Series Multi-module high performance: 4kw-60kw With High performance, high stability and highly intelligent enabling faster and cleaner piercing, increased quality of fine feature cutting and denser part nesting.

MULTI-MODULE:

• High Power Redundancy
• High Power Stability
• High Safety Standards
• Anti-high Reflection Ability
• Itelligent Self-Monitoring

 

FEATURES OF RAYCUS FIBER LASER*

• Power instability:≤±1%
• Power redundancy: 10~15%
• Power compensation
• Wall-plug efficiency:≥40%
• Higher anti-reflection design,
• Response time of being ready: ＜3S

Higher Flexible Control Mode

Hardware and fieldbus interface ProfiNet/DeviceNet/EtherCat etc

Higher Intelligent Monitoring Ability:

Intelligent monitoring capabilities signal monitoring of visible light, reflection beam, and beam leaked, and real-time control of status.

 

FUME EXTRACTION SYSTEM*

The Efficient fume extraction by means of shutters which are controlled in accordance with cutting head position results in more efficient use of the filtration system. Therefore a smaller lower cost system can be used. The system consists of six fume extraction zones.

The improved suction flow design results in:

DUST COLLECTORS EXTRACTION SYSTEM*:

High Efficiency, Compact Plug-and-Play Design Suitable for

Continuous Operation

The DFOE & DFOI packaged dust collectors are designed for the collection of dust and   fumes, in a packaged and compact design for a small footprint and easy, cost-effective installation.

FEATURES:

• Torit® Ultra-Web® Flame Retardant (FR) cartridge filters
• Integrated fan pack
• Optional spark trap
• Torit Delta P-C01 Delta-P Pulse Cleaning Controller

DFOE & DFOI Dust Collectors are equipped with Ultra-Web® filtration technology with a minimum MERV* 15 efficiency rating based on ASHRAE 52.2 – 2007 test standards.

 

GRAPHITE ANTI-BURN TECHNOLOGY*:

The area in the entire laser where the laser can shoot at is all covered and info@tur-smax.com by manganese or graphite anti-bruning.

 

AUTOMATIC TABLE EXCHANGER (Backwards and Forwards)

FOR CONTINUOUS CUTTING*:

• Integrated shuttle tables are incorporated on thelaser machine to maximize the productivity and minimize the material handling times. The shuttle table and pallet change system allows convenient loading of new sheets or unloading of finished parts while themachine is cutting another sheet inside the working area.

ADVANTAGE:

• Widechains
• 3 times faster than hydraulic lifting platforms
• High positioning precision
• Visible exchange process

 

NEW SAFETY STANDARDS SYSTEM*:

• The machine with Light curtain protection for working safely according to CE standards.and these swiches and sensors, on one hand, protect the operator from hazards.

 

ACCURL® DYNAMIC SHUTTLE TABLE(Optional)* (Up and Down with Servo Motors)

• The pallet changer system is ergonomically designed with 3-sided access in order to make loading and unloading easier for the operator. and easily integrates with material handling automation.

*ADVANTAGE:

• The balanced control provides smooth vertical movements for each shuttle table ensuring a controlled descent with heavy loads, preventing the collapse of parts.
• Wide chains for more stable cutting
• High-precision CNC system, protecting the machine and operators well
• Positioned by taper pins to prevent vibration and secure high positioning precision

PACKAGING SHIPPING:

We are currently reviewing our product packaging from the angles of waste-reduction and resource-saving. and we are also working on improving transportation efficiency from the design phase of product development.

WARRANTY & SUPPORT

• Accurl’s machines come with a one year free-of-charge warranty for the entire machine excluding consumables.
• Any issues will be handled quickly and effectively by the local support team.
• After the warranty period, spare parts will be provided by ACCURL at below market prices.

 

COMMITMENT TO QUALITY

• Accurl assemble their machines to the strictest quality standards, utilizing many tools and methods to ensure accuracy all throughout their process.
• The use of an interferometer records the machines X and Y axis movement during cutting to ensure accuracy. Adjustments are made to ensure machine is precisely tuned before shipment.
• A Marble test is performed to measure the X and Y axis, calculating any necessary adjustments to ensure perfect level and alignment along length of machine.
• A collimator is run along the full length of the guide rail, testing for straightness. Adjustments are made as required to ensure linear accurate linear accuracy.